Description
FEATURES
Brief Introduction of Our 50L Vacuum Emulsifier Homogenizer:
It is composed of oil tank, water tank, vacuum homogenizing emulsifier, vacuum system, electric lifting system, heating system, stirring system, operation control cabinet and pipeline system, which can be used to produce high-end skin cream or other skin care products.
Details of Our 50L Vacuum Emulsifier Homogenizer:
1.Its oil tank is 42L, water tank is 42L, primary pot capacity 60L, working volume 50L, limit vacuum -0.09mpa. The whole machine is 1500mm×600mm×1900-2500mm, and the oil tank is 1200mm×600mm×1100mm. It uses double oil tank, water tank, inner wall 3mm, middle and outer wall 2mm.
2.It is made of 304 stainless steel, polished inside and outside, with a special light finish on the surface.
3.There is a layer of asbestos on the outside of the heating system and a 4KW electric heating between the layers provides insulation and prevents heat dissipation and burns.
4.The hydraulic cylinder and water tank are equipped with 0.55KW dispersant to heat water and oil faster and more evenly.
5.The voltage of vacuum system is 380V and the power is 0.75kW. The materials in the water tank and oil tank are sucked into the pot in a vacuum. Rotary vane pump is produced by Shanghai Haibokang Co., LTD to improve the homogenization effect and remove bubbles.
6.Stirring system voltage 380V, power 1.1KW, 10-120 RPM, transparent filter, scraping the middle layer when stirring, adjust the speed can adopt frequency conversion.
7.The machine is equipped with 6KW electric heating device at the bottom, which can display the temperature of heating belt for easy control.
8.The voltage of electric lifting is 380V and the power is 1.1KW. It is easy to lift, and the materials can be emulsified effectively in a closed state.
9.The control system has a digital time relay, which is used to adjust the time and speed of the homogenizer for different materials. The console is very clear.
10.The material of the vacuum emulsifying pot is three layers of 304 stainless steel, and the homogenizer is at the top of the emulsifying pot. The time shall be adjusted according to the needs of product homogenization. It adopts German technology. The voltage is 380V and the power is 2.2kW. It is made in Shanghai. The fastest speed can reach 2800 times per minute. It produces strong hydraulic shearing and dispersing materials, centrifugal extrusion milling and other materials, and finally mixing and stirring. The pot cover is provided with lighting holes, which is conducive to the inspection of uniform state, and provides the possibility of adding essence materials for the entry of point materials. It can pour out the materials from the pouring tank or the bottom. The latter can make the materials directly enter the filling machine for quantitative filling, which is very convenient for cleaning.
PARAMETER
CONFIGURATION
Equipment name | 100L Water phase pot |
Volume | Design capacity:100L Working capacity: 80L |
Mixing type | SUS316L,bottom mixing |
Stirring power | 0.37kw |
Rotating speed | 1500r/min |
Open the way | Activity open cover |
Temperature display | Digital temperature |
Discharge mode | Bottom discharge |
Inner pot | SUS316l,thickness 3 mm |
Interlayer | A3 steel, thickness 3 mm |
Outer | SUS304,thickness 1.5 mm |
PLC | Siemens |
Touch screen | Siemens |
Motor | Siemens |
Transducer | Achievement |
Buttons | Schneider |
Gear reducer | Qipeng |
Vacuum pump | Yihua |
Stainless steel | Taigang |
Frequently Asked Questions
Most frequent questions and answers
Pros:
Better separation — With a vacuum emulsifier homogenizer, you can achieve much better separation than with other devices. The centrifugal forces generated by the device break up large particles into smaller ones, allowing them to be better distributed throughout the mixture. This helps prevent “segregation” — when particles stay at the bottom or top of your mixture, making it less consistent in appearance and texture.
Increased solubility — Vacuum emulsion homogenizers are great for increasing solubility because their high-pressure vortexing action breaks down larger molecules into smaller ones that dissolve more easily in water or oil. This makes them ideal for breaking down proteins, which are often insoluble in water alone, into smaller peptide chains that can then be dispersed more easily throughout a liquid medium.
Cons:
• They are expensive machines that require constant maintenance and upkeep
• They require specialized training for operators
A Vacuum Emulsifier Homogenizer is a versatile machine that can be used in a variety of industries and applications. One of the most common uses for a Vacuum Emulsifier Homogenizer is in the food industry. This machine can be used to create emulsions, such as mayonnaise or salad dressing. It can also be used to homogenize milk or cream, creating a smooth and consistent texture.
Other common uses for a Vacuum Emulsifier Homogenizer include the cosmetics industry, where it can be used to create creams and lotions; and the pharmaceutical industry, where it can be used to create ointments and gels.
Vacuum Emulsifier Homogenizer is a high-pressure homogenizer that breaks up particles into smaller sizes.
The device consists of a vessel that holds the product to be homogenized (liquid or solid), an inlet for the sample, and a pump that creates pressure inside the vessel. The sample is forced through small holes into the chamber where it mixes with compressed air, water or nitrogen gas. This causes turbulence in the sample and breaks up large particles into smaller ones. The homogenized material then passes through a membrane filter where it exits as a fine emulsion or solution.
When choosing a vacuum emulsifier homogenizer, it is important to consider the application needs. For example, a laboratory scale unit may be sufficient for some applications, while a production scale unit may be required for others. The following are some considerations when purchasing a vacuum emulsifier homogenizer:
Application: What is the application? Is it for laboratory use only or does it need to be used in an industrial setting?
Size: How much product do you need to process? If you are processing large volumes of product, then you will want to consider a larger size machine.
Temperature Range: What temperature range do you need the machine to operate in? If your product has a low melting point, then you will want to make sure that your machine can handle the required temperature range.
Pressure Range: Can your product withstand high pressures or does it require lower pressures? This will help determine whether or not a centrifugal pump is needed with your system and what type of pressure required for proper operation of equipment.
It is composed of oil tank, water tank, vacuum homogenizing emulsifier, vacuum system, electric lifting system, heating system, stirring system, operation control cabinet and pipeline system, which can be used to produce high-end skin cream or other skin care products.
Vacuum Emulsifiers come equipped with a variety of parts, including:
Vacuum Pump – The vacuum pump is the motor that creates the suction required to pull product through the homogenizer.
Homogenizing Valve – This valve regulates the amount of pressure applied to your product. The more pressure applied, the smaller the particles will become.
Inlet Filter – The inlet filter prevents large particles from entering your emulsion during operation.
Outlet Filter – The outlet filter prevents small particles from leaving your emulsion during operation.
Cooling System – Cooling systems help keep temperatures down so that oil doesn’t heat up too quickly and oxidize while being broken down into smaller droplets.
Vacuum emulsifier homogenizer is a kind of vacuum pump that can be used to make emulsions. It is also called vacuum homogenizer or homogenizer.
The main feature of vacuum emulsifier homogenizer is that it can produce more uniform particles than ordinary homogenizer and high speed mixing equipment in the food industry.
1.Small particle size: the particle size of products produced by vacuum emulsifier homogenizer is smaller than that produced by ordinary high speed mixer, so it can be used for foods such as milk, cream, soft drinks and so on;
2. Uniform particle size: the particle size of products produced by vacuum emulsifier homogenizer is very uniform, which makes it good for producing microemulsion;
3. High concentration: compared with ordinary high speed mixer, the concentration of products processed by vacuum emulsifier homogenizer is higher than that processed by ordinary high speed mixer;
4. Low viscosity: compared with ordinary high speed mixer, the viscosity of products processed by vacuum emulsifier homogenizer is low (viscosity below 100 Pa*s), which can greatly reduce the energy consumption of continuous operation (energy saving);
